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Thread: small batteries in the shell

  1. #1
    Join Date
    Nov 2008
    Posts
    104

    Default small batteries in the shell

    Fun day yesterday. On my way to Rhinebeck, 90 miles from home, 50 miles from Rhinebeck. Alone on my 46 Chief, HO generator and perfect regulator. Rt 208 in Maybrook at 55 MPH the friggin battery exploded. Sounded like a shotgun blast, though I lost a cylinder, it was loud!
    Pulled over, turned it off and there was almost nothing there. The frog was still sitting on what was left of the black shell, but the whole left side was gone. The Powersonic battery and the shell were in tiny pieces.
    Since I had the lights on, NY law, blew the bulbs too. Some kid (?) came by on a Shovelhead and asked if I was OK, I told him I didn't know. Well, 10 minutes later he came back in a Jeep with a low trailer and took me back to his auto repair shop 2 miles away. His boss, ED, ordered all the 6 volt batteries that AutoZone had, which was 1, a VW battery. They gave me wire, duct tape test light and everything I needed to strap that 40 pound battery to the luggage rack. Made it to Rhinebeck on the crappiest looking Chief there, but made it.
    These guys were the nicest guys I ever met, saved my behind, and wouldn't take a dime.
    Of course, after a couple hours at the Meet, I turned for home, 140 miles. Almost made it, 5 miles away I had to hit a Lowes for 3 flashlights, taped 2 to the fork and 1 on the rack. It was pitch black! Then I saw the battery acid from the non-sealed VW batter all over the fender from bouncing around. Not fun!
    Does anyone make a real, lead acid battery for Indians now?
    Also, bear with me, ever see an old VW battery? THey used 2 6 volt batteries in series to give 12 volts. Now these new Harley 12 volt batteries, can I take the top off one and break that middle connector, put it in parallel, and have 2 6 volt batteries in 1 shell? Any reason this won't/can't work?
    Thanks, no more tiny batteries for me.
    Bob Courboin,Beard Machine.

  2. #2
    Join Date
    Jan 2010
    Location
    in someone's crosshairs
    Posts
    115

    Default

    Sorry to hear about your troubles Bob. Shame you can't get the original batteries rebuilt. I'm dating myself here but back in the mid seventies when I got my first Indian we could take our batteries down to R & R Battery in Aleexandria Va. and they would cut the sealant out of the top and clean it out. Cut new lead plates to size and reseal the top. They would do it while you waited if you had the time.

  3. #3
    Join Date
    Nov 2008
    Posts
    104

    Default batteries

    I remember them. Actually about 12 years ago there was a guy from Phily that came to Harmony and did it also. He even repaired cracked cases.
    Dennis Craig rebuilt one about 10 years ago and said he'd never do another. Jim from Ohio sold a rebuild kit for the Wisco's and Dennis gave me one. I may give it a try, that having battery acid allover me and the Chief is el sucko!
    But, worth it. Yesterday was the most perfect day for a 300 miler on my Chief. I was the happiest guy in the world when I forgot about the big battery on my fender.

  4. #4
    Join Date
    Aug 2009
    Location
    rural eastern South Dakota
    Posts
    467

    Default

    life's been so much better with a 12-volt!
    Burned out a generator on the way to Farmington one year, found parts at the meet, made it 30 miles before it smoked. Buddy and I rigged jumper wires between us and made it home. Ran a VW Bosch and HD batt after that, but still had to mind the ammeter and the battery. Pretty much worry-free with 12-volt alternator and gel batt.

  5. #5
    Join Date
    Nov 2008
    Posts
    104

    Default 12 volt

    Thanks, I know what you're saying, but at what point does it not still be an Indian? That's my problem, I want to ride what they rode 60 years ago. I have the orig 6 Volt Auto-Lite oil filled coil that I love too. I'm not going to lose all the cool stuff cause someone can't make a decent battery.
    Bob

  6. #6
    Join Date
    Dec 2006
    Posts
    1,038

    Default

    http://www.splitdorfreg.com/Blancard/revolting.html
    i saw this yesterday while looking for splitdorf stuff hack up a 12v.

  7. #7
    Join Date
    Nov 2008
    Posts
    104

    Default the 12-6 conversion

    Thanks, that's my plan! But today, I took an old Wisco battery apart. It was the dirtiest job I ever did. All the stories about lead toxicity and all. well there was lead all over the place. I did it outside and still a mess. Took a shower and washed the clothes, not pretty,
    I have a Jim Cook rebuild kit, so for now I'm going to attempt a rebuild using a Indian Battery Co case and new guts.
    Thanks again
    Bob Courboin

  8. #8
    Join Date
    Aug 2006
    Location
    So Cal
    Posts
    592

    Default

    I followed Lee Standleys advice - put a voltage regulator off a vw - 6 volt and alterd the gen. So that you have a 3 brush gen with voltage regulation. Been running it about 20 years. Though I had trouble about 6 years ago, trying to find another 6 volt regulator.
    Johnny Eagles does a neat set up too, he rigs the generator to charge at half rate and leaves it there. With the flipp of a switch, it goes to full charge if needed. Both systems keep you from over charging you bat. Good luck with yours.

  9. #9
    Join Date
    Nov 2008
    Posts
    104

    Default India battery, any OK?

    Is anyone running one of the real lead acid batteries from India and liking it? If I buy 2, possible one would be fine? 3? I'm in a battery nightmare!!!!

  10. #10

    Default small batteries in the shell

    I have had good luck with Jim Cook's battery rebuild kits. My first one I did around 1985 and got 7 years from it. The second one lasted about 5 years. I am now into my 3rd year for the next one. I have 2 more kits left for my future rebuilds. I am sure that plates could be removed from a new automotive battery and cut down to fit the Indian battery cases. When I run out of Jim's kits I will have to try that. Tom Wilcock AMCA # 381

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